
Using a Dyne Pen or Dyne Test Ink to check surface energy after plasma treatment is a simple but important quality control step to ensure that the plasma process has effectively increased the surface energy (wettability) for better adhesion (for bonding, printing, coating, etc.).
Procedure for Using a Dyne Pen (Test Ink)
1. Select the Right Dyne Pen
- Choose a Dyne Pen or Dyne Test Fluids (bottles and brush) with a surface tension mN/m (dyne/cm) value close to your process target.
- Common values: 38, 42, 46, 50, 54 mN/m (dynes/cm), depending on the application.
- For printing/coating → typically 38-42 mN/m (dynes/cm)
- For high-adhesion bonding → ≥46 mN/m (dynes/cm)
- Common values: 38, 42, 46, 50, 54 mN/m (dynes/cm), depending on the application.
2. Prepare the Surface

- Plasma treat the surface as per your standard procedure.
- Ensure no dust, oil, or fingerprints after plasma before testing.
3. Apply the Dyne Ink
- Using the Dyne Pen, draw a straight, continuous line (~2–3 cm) on the plasma-treated surface.
- Apply lightly — Avoid excessive pressure to prevent scratching.
4. Observe the Behavior of the Ink (within 2 seconds):
- Continuous, even line →surface energy ≥ dyne value of the pen ✔️
- Beads up or breaks into droplets → surface energy < dyne value ❌
5. Record the Result
- If the ink line remains intact for at least 2 seconds, the treatment is successful for that dyne level.
- If it beads, test again with a pen of a lower dyne level to find the actual surface energy.
6. Clean or Retreat as Needed
- If the target dyne level is not reached, adjust plasma parameters (power, speed, gas) or repeat the treatment.
- Retest after adjustments.
7. Alternative Methods
- Water Contact Angle Test (more precise but requires equipment).
- Tape Peel Test (practical adhesion check).
8. Target Dyne Levels
| Application | Target Dyne Level |
| Printing on Plastic | ≥ 38 dynes/cm |
| Adhesive Bonding | ≥ 42–46 dynes/cm |
| Medical/Technical | ≥ 50 dynes/cm or more |
Please contact Keylink Technology if you would like more information about how to test the results after plasma pre-treatment. We are also offering the needed Dyne Pens, Dyne Test Fluids as well as Contact Angle meters.

